Supporting Specialist Automotive Projects
Boro Foundry has long supported the specialist automotive sector, delivering high-quality automotive castings for aftermarket applications and low-volume, niche components. Our expertise lies in casting complex parts using advanced materials — particularly Ni-Resist alloys, ideal for components exposed to heat and corrosion.
Award-Winning Innovation for Unimog Powerlift Arm
In 2022, Boro Foundry received Casting Component of the Year for the redevelopment of a Unimog Power Lift Arm. The original component was manufactured as a multi-part fabricated steel assembly, which introduced structural weaknesses and reliability issues under load. By re-engineering the part as a single-piece Austempered Ductile Iron (ADI) casting, we delivered improved strength, reduced complexity, and consistent performance without increasing weight or production cost.
Casting for Manifolds, Turbo Housings & More
Whether you’re looking for turbo housings, manifolds, or complex one-off parts, we offer proven capability in automotive casting manufacture and material selection.
From Fabrication to One-Piece Casting
Working closely with a university partner, we helped redesign the component as a single-piece casting, selecting a superior material to enhance durability and eliminate welding. The result? A more robust part with significantly improved service life — and a dramatic reduction in production lead time.
FREQUENTLY ASKED QUESTIONS
What type of automotive castings do you specialise in?
We focus on specialist, low-volume and aftermarket castings such as turbo housings, manifolds, and complex niche components. These are typically produced in advanced alloys like Ni-Resist, ideal for heat and corrosion resistance.
Can you convert fabricated parts into single-piece castings?
Yes. We’ve helped clients redesign fabricated parts into one-piece castings, improving durability and significantly reducing lead times. This approach also removes weak points caused by welds.
What was your award-winning casting project?
In 2022, we won the Casting Component of the Year award for a Unimog powerlift arm. We transformed a multi-part fabrication into a single cast component, extending service life and streamlining production.
Do you offer support for prototyping and development?
Absolutely. We collaborate with engineers and universities to support early-stage development, material selection, and prototype production for innovative automotive solutions.
Why use Ni-Resist alloys in automotive castings?
Ni-Resist alloys are highly resistant to heat, wear, and corrosion, making them ideal for turbocharger housings, manifolds, and other high-temperature automotive applications.
